Operating a briquetting машина involves several key steps to ensure efficient and safe production of briquettes. Here’s a general step-by-step guide. Keep in mind that specific procedures might vary slightly depending on the type and model of your briquette machine, so always consult the manufacturer’s manual for detailed instructions.
How to Operate a Briquetting Machine
1. Preparation and Checks
Подготовка сырья: Ensure your raw material (например, опилки, сельскохозяйственные отходы) is of the correct size and moisture content as specified by your machine’s requirements (often below 15%). You may need to use a crusher or a dryer to achieve this.
Machine Inspection: До начала, thoroughly inspect the briquette machine for any loose bolts, worn parts, or obstructions. Pay close attention to the screw propeller, forming die, and heating elements.
Смазка: Check and lubricate all necessary parts as indicated in the machine’s manual. Proper lubrication is crucial for smooth operation and longevity.
Система охлаждения (если это применимо): If your machine has a cooling system (often water-based), ensure it is properly connected and filled.
Электрические соединения: Verify that the machine is correctly connected to a stable power supply with the correct voltage. Ensure all wiring is secure and the machine is properly grounded.
Safety Checks: Make sure all safety guards and emergency stop buttons are in place and functioning correctly. Ensure the work area is clear of any obstructions and that a fire extinguisher (порошок, foam, or CO2) is readily accessible. Operators should wear appropriate personal protective equipment (СИЗ) such as respirator masks.
2. Machine Start-Up
Main Switch: Turn on the main power switch of the machine.
Отопительная система: If your machine uses heat to soften the lignin in the raw material, turn on the heating system and set the temperature to the required level (typically between 120-300°C depending on the material). Allow sufficient time for the machine to reach the set temperature.
No-Load Running: Once the machine reaches the operating temperature (если это применимо), run it without any raw material for a few minutes (around 3-30 minutes as per some recommendations). Listen for any unusual noises or vibrations. If any abnormalities occur, stop the machine immediately and identify the issue.
3. Briquette Production
Подача материала: Gradually start feeding the prepared raw material into the hopper. Begin with a small amount and slowly increase the feeding rate until briquettes are formed consistently and are of good quality. Избегайте перекармливания, which can cause blockages.
Monitoring Briquette Quality: Continuously monitor the quality of the produced briquettes. Check for density, Материалы с хорошей воздухопроницаемостью определенно больше способствуют росту рассады., трещины, and surface finish. Adjust the feeding rate, температура (если это применимо), and pressure as needed to maintain optimal quality.
Temperature Regulation: Maintain the set temperature of the heating elements to ensure proper briquetting. Fluctuations in temperature can affect the quality of the briquettes.
Discharge Area: Ensure the briquettes are discharged smoothly and there is adequate space for them to accumulate or be conveyed away. Some suggest directing the output towards a wall with a plank in front initially.
4. Machine Shut-Down
Stop Feeding: Gradually stop feeding raw material into the hopper.
Empty the Machine: Allow the machine to continue running until all the material inside the forming chamber and screw conveyor is expelled.
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More detailed information about how to operate the briquetting machine can be found at: https://www.zymining.com/en/a/news/briquetting-machine-operation.html
